Primary DfMA Solutions
Primary DfMA Bespoke Solutions
DfMA Solutions is a complete bespoke solution if its " off-the-shelf " range does not meet your requirements or address your needs—especially when there are specific location, timing, or environmental issues to consider. In these situations, a bespoke solution can offer you the durability and flexibility you need to deliver your project successfully.
At DP Bulding, our DfMA Solutions Team can support with assess, design, build and support bespoke systems all throughout the UK from our Birmingham and North London locations, which has proven invaluable on various major projects.
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Examples of DfMA Primary Solutions we offer
We can design and manufacture a fully loaded plant room in sections, which are then delivered to the site and assembled by our own site assembly teams. With a packaged plant room, we can begin manufacturing far before the lay-down area is completed.
We can deliver and offload our package plant rooms as soon as the site is ready, with assembly typically completed within ten days. Our packaged plantrooms can be manufactured to any size in multiple sections, each a maximum of 14 x 4 x 4m.
We can incorporate all types of plants, from boilers to calorifiers and from LV panels to CHP plants. Within our package plantrooms, we can also include all necessary pipework, ductwork, containment, isolator, and inverters, with only the final wiring and commissioning required by our own site operatives and contractors.
Modular plantrooms can reduce hours on site.
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Package Plan Skids
Where packaged plantrooms can’t be utilised, we can provide individual plant skids as an alternative.
Plant skids consist of individual plant items such as boilers, pumps mounted on a steel frame, and local pipework headers and valve assemblies.
Our plant skids can accommodate any plant item, such as pumps, boilers, chillers, plate heat exchangers, and even air handling units, complete with pipework hook-ups and local ductwork.
Plant skids are typically connected with loose prefabricated pipework sections to provide a complete plant room or energy centre solution.
The plant skid frames undergo a full structural design by our supply chain partners based on the M&M services population contained within. Each frame base can be fitted with either mesh or solid ‘durbar’ flooring, and inertia bases can be incorporated where required.
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Multi-Serviced Distribution Modules
We use the latest technology to produce fully coordinated 2D and 3D service modules, typically using six-metre sections for services travelling horizontally within a building. Typically, services include domestics, LTHW, CHW, sprinklers, drainage, and electrical services, which include basket, tray, ladder, and even modular wiring, to complete the solution.
All pipework services will be fully air-tested up to 0.5 bar and lagged by our transportation support partners before delivery to the site. Full liaison between your project team, our logistics department, and our transportation partners will ensure that a robust distribution plan can be developed and implemented, providing smooth delivery and offloading on site. This typically provides up to a 40% reduction in on-site labour.
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Riser modules can be designed and manufactured to any size or form and can house the full range of mechanical and electrical building services. Manufactured in sections up to 12 x 4 x 4m. However, multiple sections can be produced to form a larger overall riser product or can be split into smaller sections i.e. floor by floor, for easier handling and installation access.
The riser frames undergo a full structural design by our supply chain partners based on the M&M population contained within. Flooring and kick plates can be included if required. As part of the structural design, lifting and slinging points will be identified and installed to ease offloading and final positioning. Fire-stopping barriers can also be incorporated to ease site complexity.
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Prefabricated Pipework
Where our options for preassembled off-site works are restricted due to project conditions, we can offer conventional welded fabrication solutions. We have 14 welding bays that can accommodate arc, gas, and MIG welding requirements, as well as jointing methods for large copper pipework.
All Off-site Solutions welders are class-1 Zurich accredited.
Our loose fabrication pipework complements our multi-service modules, risers and plant skids and is provided to site with either victaulic or flanged connections, meaning that simple mechanical jointing can take place on site without the need for hot works.
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